Mechanical mount for stationary, actively-cooled lenses in high power laser material processing head

Abstract

A high-power laser processing head has precisely centered stationary lenses. The assembly of the lenses in the head can reduce contamination. The lens is affixed (soldered) in a ring-shaped highly precise mount, which ensures a high thermal conductivity of the joining interface. The mount and lens can be cleaned as a unit and inserted in a precisely manufactured receptacle of a housing module. A seal can provide sealing between an inner surface in the receptacles and a base surfaces of the mount. The modules has a groove around the diameter of the receptacle to catch any particles generated when inserting the lens mounts into the receptacle. The assembly is clamped into place by the next housing module. The lens is directly cooled by the module's body to mitigate contamination on the lens surface. During repairs, both lens and mount can be exchanged as a unit.