The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 05, 2024

Filed:

Jul. 20, 2022
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Wayne W. Cai, Troy, MI (US);

Thomas Alumoottil, Carrollton, TX (US);

Jennifer T. Bracey, Holly, MI (US);

Teresa J. Rinker, Royal Oak, MI (US);

Cammi L. Siu, Macomb, MI (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 50/536 (2021.01); B23K 20/10 (2006.01); B23K 101/36 (2006.01);
U.S. Cl.
CPC ...
H01M 50/536 (2021.01); B23K 20/10 (2013.01); B23K 2101/36 (2018.08);
Abstract

A method for manufacturing a battery cell having electrode foils protruding from a cell pouch includes positioning the cell pouch in a fixture such that distal end sections of the foils extend outward from the fixture. The method includes clamping the distal end sections in a curvilinear guide clamp to cause the distal end sections to taper into an electrode foil stack, and then translating the clamp a predetermined distance toward the fixture to displace the distal end sections by the predetermined distance. The method also includes trimming the distal end sections using a trim tool, positioning a sonotrode and an anvil adjacent opposite surfaces of the stack, and ultrasonically welding the stack to a conductive lead tab using the sonotrode to thereby form a welded joint within the battery cell. The sonotrode may be multi-sided with different knurl patterns for performing different welding processes.


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