The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 29, 2024

Filed:

Sep. 11, 2019
Applicant:

Hitachi, Ltd., Tokyo, JP;

Inventors:

Matahiro Komuro, Tokyo, JP;

Yuichi Satsu, Tokyo, JP;

Hisamitsu Hatou, Tokyo, JP;

Seunghwan Park, Tokyo, JP;

Assignee:

HITACHI, LTD., Tokyo, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01F 1/147 (2006.01); C21D 1/06 (2006.01); C22C 38/00 (2006.01); C22C 38/12 (2006.01); C23C 8/22 (2006.01); H02K 1/02 (2006.01);
U.S. Cl.
CPC ...
C23C 8/22 (2013.01); C21D 1/06 (2013.01); C22C 38/001 (2013.01); C22C 38/12 (2013.01); H01F 1/147 (2013.01); H02K 1/02 (2013.01); C21D 2211/008 (2013.01); C22C 2202/02 (2013.01);
Abstract

A soft magnetic material that is sheet-shaped or foil-shaped and has a high saturation magnetic flux density, contains iron, carbon, and nitrogen, and includes a martensite containing carbon and nitrogen, and γ-Fe, wherein the γ-Fe includes a nitrogen-containing phase. The soft magnetic material is produced by steps of heating an iron-based material that is sheet-shaped or foil-shaped, carburizing the iron-based material with a carburizing gas, dispersing a granular carbide in α-Fe in the iron-based material at a temperature equal to or lower than a eutectoid temperature, transforming the α-Fe into γ-Fe at a temperature higher than the eutectoid temperature, diffusing nitrogen into the γ-Fe using a nitrogen supply gas to form γ-Fe—N—C, and rapidly heating and then rapidly cooling the γ-Fe—N—C to transform the γ-Fe—N—C into a martensite. The result is a thermally stable soft magnetic material having a saturation magnetic flux density higher than that of pure iron.


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