Methods and devices for processing lignocellulosic biomass using mechanical pretreatment to enhance feedstock hydration properties

Abstract

Hydrothermal pretreatment of mechanically compressed straw in unagitated reactors provides a simple and inexpensive solution to poor C5 monomer yields with autohydrolysis processes. Unlike raw straw, compressed straw pellets or briquettes can be pretreated on commercial scale using unagitated batch reactors or simplified unagitated continuous systems. The chemistry of hydrothermal pretreatment is thereby altered such that loss of C5 sugars to unwanted byproduct reactions is reduced. With compressed straw, water content can be introduced within the reactor while it is pressurized, which reduces energy costs and capital expense. Provided are methods of processing straw feedstocks using semi-continuous or continuous systems and a pretreatment reactor adapted to processes compressed straw with high throughput through a small reactor volume in which water content is added within the reactor under pressure.