The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 24, 2024

Filed:

Apr. 27, 2023
Applicant:

Applied Materials, Inc., Santa Clara, CA (US);

Inventors:

Guodong Zhan, Dhahran, SA;

Xiaowei Wu, San Jose, CA (US);

Xiao Ming He, Fremont, CA (US);

Jennifer Y. Sun, Mountain View, CA (US);

Assignee:

Applied Materials, Inc., Santa Clara, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 35/505 (2006.01); C01F 17/218 (2020.01); C01F 17/265 (2020.01); C04B 35/486 (2006.01); C04B 35/622 (2006.01); C04B 35/628 (2006.01); C04B 35/632 (2006.01); C04B 35/64 (2006.01); C04B 35/645 (2006.01); C23C 4/10 (2016.01); C23C 4/134 (2016.01); C23C 14/34 (2006.01); C23C 16/30 (2006.01); C23C 16/40 (2006.01); C23C 16/44 (2006.01); C23C 16/455 (2006.01);
U.S. Cl.
CPC ...
C04B 35/505 (2013.01); C01F 17/218 (2020.01); C01F 17/265 (2020.01); C04B 35/486 (2013.01); C04B 35/62222 (2013.01); C04B 35/62813 (2013.01); C04B 35/62815 (2013.01); C04B 35/62823 (2013.01); C04B 35/62828 (2013.01); C04B 35/62884 (2013.01); C04B 35/62889 (2013.01); C04B 35/62897 (2013.01); C04B 35/6325 (2013.01); C04B 35/64 (2013.01); C04B 35/645 (2013.01); C23C 4/10 (2013.01); C23C 4/134 (2016.01); C23C 14/3414 (2013.01); C23C 16/30 (2013.01); C23C 16/405 (2013.01); C23C 16/4417 (2013.01); C23C 16/45525 (2013.01); C23C 16/45555 (2013.01); C01P 2004/64 (2013.01); C01P 2004/84 (2013.01); C04B 2235/3222 (2013.01); C04B 2235/3224 (2013.01); C04B 2235/3225 (2013.01); C04B 2235/3227 (2013.01); C04B 2235/3244 (2013.01); C04B 2235/441 (2013.01); C04B 2235/445 (2013.01); C04B 2235/52 (2013.01); C04B 2235/528 (2013.01); C04B 2235/5454 (2013.01); C04B 2235/666 (2013.01); C04B 2235/77 (2013.01); C04B 2235/96 (2013.01); C04B 2235/9607 (2013.01);
Abstract

Disclosed are methods of forming a chamber component for a process chamber. The methods may include filling a mold with nanoparticles or plasma spraying nanoparticles, where at least a portion of the nanoparticles include a core particle and a thin film coating over the core particle. The core particle and thin film are formed of, independently, a rare earth metal-containing oxide, a rare earth metal-containing fluoride, a rare earth metal-containing oxyfluoride, or combinations thereof. The nanoparticles may have a donut-shape having a spherical form with indentations on opposite sides. The methods also may include sintering the nanoparticles to form the chamber component and materials. Further described are chamber components and coatings formed from the described nanoparticles.


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