The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 10, 2024

Filed:

Mar. 23, 2023
Applicant:

Rutgers, the State University of New Jersey, New Brunswick, NJ (US);

Inventors:

Glenn Amatucci, Peapack, NJ (US);

Irene Plitz, Toms River, NJ (US);

Linda Sung, Morris Plains, NJ (US);

Anthony Ferrer, Red Lion, NJ (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 10/0525 (2010.01); H01M 4/133 (2010.01); H01M 4/38 (2006.01); H01M 4/66 (2006.01); H01M 10/058 (2010.01); H01M 10/0585 (2010.01); H01M 50/105 (2021.01); H01M 50/119 (2021.01); H01M 50/133 (2021.01); H01M 50/545 (2021.01);
U.S. Cl.
CPC ...
H01M 10/0525 (2013.01); H01M 4/133 (2013.01); H01M 4/38 (2013.01); H01M 4/661 (2013.01); H01M 10/058 (2013.01); H01M 50/105 (2021.01); H01M 50/119 (2021.01); H01M 50/133 (2021.01); H01M 50/545 (2021.01); H01M 10/0585 (2013.01); H01M 2220/20 (2013.01); Y02E 60/10 (2013.01); Y02P 70/50 (2015.11);
Abstract

An electrochemical cell is provided comprising a thin metal foil packaging made from at least one sheet of metal foil and having a perimeter extending around at least a portion of the electrochemical cell, as well as an electrochemical cell stack contained within the thin metal foil packaging, and a metal-to-metal welded seal around at least a portion of the perimeter of the thin metal foil packaging. The metal-to-metal welded seal is hermetic or nearly hermetic. Furthermore, the metal-to-metal welded seal is narrow, having a width of less than about 1 mm, and is less than about 5 mm away from the electrochemical cell stack. In some embodiments, the thin metal foil packaging functions not only as a hermetically or near hermetically sealed packaging, but also as either the negative or positive current collector, with one electrode of the cell bonded to the foil packaging. A method for making the foregoing electrochemical cell is also provided and involves using laser energy the metal-to-metal welded seal, wherein the laser energy is applied to the foil at high speed using a scanning laser.


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