The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 03, 2024

Filed:

Jan. 21, 2021
Applicant:

Navitas Systems, Llc, Lisle, IL (US);

Inventors:

Peter Aurora, Ann Arbor, MI (US);

Pu Zhang, Ann Arbor, MI (US);

Michael Wixom, Ann Arbor, MI (US);

Assignee:

Navitas Systems, LLC, Ann Arbor, MI (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
H01M 4/134 (2010.01); C01B 33/023 (2006.01); C01B 33/037 (2006.01); H01M 4/04 (2006.01); H01M 4/1395 (2010.01); H01M 4/36 (2006.01); H01M 4/38 (2006.01); H01M 10/052 (2010.01);
U.S. Cl.
CPC ...
H01M 4/134 (2013.01); C01B 33/023 (2013.01); C01B 33/037 (2013.01); H01M 4/0404 (2013.01); H01M 4/0471 (2013.01); H01M 4/0492 (2013.01); H01M 4/1395 (2013.01); H01M 4/364 (2013.01); H01M 4/386 (2013.01); C01P 2006/16 (2013.01); H01M 10/052 (2013.01);
Abstract

Provided are processes to form microporous silicon useful as an active material in an electrode of an electrochemical cell the processes including subjecting a mixture of silicon oxide and a metal reducing agent, optionally aluminum, to mechanical milling to form mechanically activated silicon oxide/aluminum, thermally treating the silicon oxide/aluminum to reduce the silicon oxide and form Si/AlO, and removing at least a portion of the alumina from the Si to form a microporous silicon. The resulting electrochemically active microporous silicon is also provided with residual alumina present at 15% by weight or less that demonstrates excellent cycle life and safety.


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