The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 03, 2024

Filed:

Feb. 06, 2023
Applicant:

Hrl Laboratories, Llc, Malibu, CA (US);

Inventors:

John H. Martin, Oxnard, CA (US);

Jacob M. Hundley, Thousand Oaks, CA (US);

Brennan D. Yahata, Santa Barbara, CA (US);

Assignee:

HRL Laboratories, LLC, Malibu, CA (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
C30B 13/06 (2006.01); B22F 3/10 (2006.01); B22F 10/10 (2021.01); B23K 9/04 (2006.01); B23K 26/06 (2014.01); B23K 26/073 (2006.01); B23K 26/342 (2014.01); B33Y 80/00 (2015.01); C30B 13/24 (2006.01); C30B 13/32 (2006.01); C30B 19/08 (2006.01); C30B 29/00 (2006.01); C30B 29/52 (2006.01); C30B 29/68 (2006.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 70/00 (2020.01);
U.S. Cl.
CPC ...
B23K 26/342 (2015.10); B22F 3/1028 (2013.01); B22F 10/10 (2021.01); B23K 9/044 (2013.01); B23K 26/0604 (2013.01); B23K 26/0734 (2013.01); B33Y 80/00 (2014.12); C30B 13/06 (2013.01); C30B 13/24 (2013.01); C30B 13/32 (2013.01); C30B 19/08 (2013.01); C30B 29/00 (2013.01); C30B 29/52 (2013.01); C30B 29/68 (2013.01); B22F 2999/00 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 70/00 (2014.12);
Abstract

Some variations provide a method of making an additively manufactured single-crystal metallic component, comprising: providing a feedstock comprising a first metal or metal alloy; providing a build plate comprising a single crystal of a second metal or metal alloy; exposing the feedstock to an energy source for melting the feedstock, generating a melt layer on the build plate; and solidifying the melt layer, generating a solid layer (on the build plate) of a metal component. The solid layer is also a single crystal of the first metal or metal alloy. The method may be repeated many times to build the part. Some variations provide a single-crystal metallic component comprising a plurality of solid layers in an additive-manufacturing build direction, wherein the plurality of solid layers forms a single crystal of a metal or metal alloy with a continuous crystallographic texture. The crystal orientation may vary along the additive-manufacturing build direction.


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