The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 03, 2024

Filed:

Dec. 07, 2017
Applicant:

General Electric Company, Schenectady, NY (US);

Inventors:

Mackenzie Ryan Redding, Mason, OH (US);

Justin Mamrak, Loveland, OH (US);

Zachary David Fieldman, West Chester, OH (US);

Assignee:

General Electric Company, Cincinnati, OH (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 64/153 (2017.01); B22F 12/67 (2021.01); B29C 64/40 (2017.01); B22F 10/28 (2021.01); B22F 10/36 (2021.01); B22F 10/38 (2021.01); B22F 10/47 (2021.01); B22F 12/44 (2021.01); B22F 12/49 (2021.01); B22F 12/52 (2021.01); B22F 12/70 (2021.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 70/00 (2020.01);
U.S. Cl.
CPC ...
B22F 12/67 (2021.01); B29C 64/153 (2017.08); B29C 64/40 (2017.08); B22F 10/28 (2021.01); B22F 10/36 (2021.01); B22F 10/385 (2021.01); B22F 10/47 (2021.01); B22F 12/44 (2021.01); B22F 12/49 (2021.01); B22F 12/52 (2021.01); B22F 12/70 (2021.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 70/00 (2014.12); Y02P 10/25 (2015.11);
Abstract

The present disclosure generally relates to additive manufacturing systems and methods on a large-scale format. One aspect involves a build unit that can be moved around in three dimensions by a positioning system, building separate portions of a large object. The build unit has an energy directing device that directs, e.g., laser or e-beam irradiation onto a powder layer. In the case of laser irradiation, the build volume may have a gasflow device that provides laminar gas flow to a laminar flow zone above the layer of powder. This allows for efficient removal of the smoke, condensates, and other impurities produced by irradiating the powder (the 'gas plume') without excessively disturbing the powder layer. The build unit may also have a recoater that allows it to selectively deposit particular quantities of powder in specific locations over a work surface to build large, high quality, high precision objects.


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