Piezoelectric droplet deposition apparatus optimised for high viscosity fluids, and methods and control system therefor

Abstract

A droplet deposition apparatus comprising a droplet deposition head, a fluid supply and a controller, wherein: the droplet deposition head comprises one or more fluid chambers each having a nozzle, a fluid inlet path having a fluid inlet into the head, and ending in the one or more nozzles, and a fluid return path starting at the one or more nozzles and ending in a fluid return of the head; each fluid chamber comprises two opposing chamber walls comprising piezoelectric material and deformable upon application of an electric drive signal so as to eject a fluid droplet from the nozzle; the fluid supply is configured to supply a fluid to the fluid inlet at a differential pressure as measured between the fluid inlet and the fluid return; and the controller is configured to apply a drive signal to the piezoelectric chamber walls such that the nozzle or nozzles deposit droplets of a fluid having a viscosity in the range from 45 mPa·s to 130 mPa·s at a jetting temperature between 20° C. and 90° C., and wherein the differential pressure applied by the fluid supply causes a fluid return flow into the fluid return at a rate of between 50 ml/min and 200 ml/min. A method of operating the droplet deposition apparatus, and a control system for carrying out the method, are also provided.