The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 06, 2024

Filed:

Sep. 11, 2020
Applicant:

General Atomics, San Diego, CA (US);

Inventors:

Jiping Zhang, San Diego, CA (US);

Austin Travis, San Diego, CA (US);

Jonas Opperman, San Diego, CA (US);

George Jacobsen, San Diego, CA (US);

Assignee:

General Atomics, San Diego, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 35/80 (2006.01); C04B 35/628 (2006.01); C04B 35/65 (2006.01); C04B 35/657 (2006.01);
U.S. Cl.
CPC ...
C04B 35/80 (2013.01); C04B 35/62839 (2013.01); C04B 35/62863 (2013.01); C04B 35/62886 (2013.01); C04B 35/65 (2013.01); C04B 35/657 (2013.01); C04B 2235/3826 (2013.01); C04B 2235/5244 (2013.01); C04B 2235/5252 (2013.01); C04B 2235/5436 (2013.01); C04B 2235/5454 (2013.01); C04B 2235/616 (2013.01);
Abstract

Disclosed are techniques and methods for producing silicon carbide and ceramic matrix composites from hydrocarbons. In one aspect, a method includes preforming a shape using silicon carbide fibers placed into a chamber, evacuating the chamber causing a silicon and polymer slurry to enter the chamber, and pressurizing the chamber causing the silicon and polymer slurry to permeate the silicon carbide fibers. The method includes heating the chamber to cause pyrolysis of the polymer and a hydrocarbon passed into the chamber into carbon and hydrogen gas. The carbon from the pyrolyzed polymer and hydrocarbon provide a coating of carbon on the silicon in the silicon and polymer slurry. The method includes heating the chamber to a higher temperature causing the silicon to melt and react with the carbon to form silicon carbide. The formed silicon carbide and the silicon carbide fibers form the ceramic matrix composite.


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