The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.
The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.
Patent No.:
Date of Patent:
Jul. 30, 2024
Filed:
Jul. 20, 2021
The Johns Hopkins University, Baltimore, MD (US);
Konstantinos Gerasopoulos, Odenton, MD (US);
Bing Tan, Ann Arbor, MI (US);
Priestly T. Shuler, Baltimore, MD (US);
Matthew W. Logan, Columbia, MD (US);
Sarah K. Adams, Olney, MD (US);
Matthew A. Hagedon, Columbia, MD (US);
The Johns Hopkins University, Baltimore, MD (US);
Abstract
A method of manufacturing a three-dimensional electrochemical lithium battery includes forming a first electrode on an underlying layer comprising aerosolizing a first ink formulation comprising a slurry including nanoparticles or microparticles of a first active material and a binder, and depositing the slurry onto the underlying layer to form a first electrode layer. A permeable separator layer is formed on the first electrode by aerosolizing a polymer precursor solution, exposing the aerosolized polymer precursor solution to a first activating radiation source to form partially cured polymer spheres in the aerosolized stream, focusing and directing the aerosolized stream onto a substrate to form the permeable separator layer of the partially cured polymer spheres, and exposing the partially cured polymer spheres on the substrate to a second activating radiation source to fully cure the partially cured polymer spheres. A second electrode is formed on the permeable separator layer by aerosolizing a second ink formulation comprising a slurry including nanoparticles or microparticles of a second active material and a binder, and depositing the slurry onto the permeable separator layer.