The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 16, 2024

Filed:

Dec. 27, 2018
Applicant:

Halliburton Energy Services, Inc., Houston, TX (US);

Inventors:

Sotha Heng, Spring, TX (US);

Dmitri Predtetchenski, Houston, TX (US);

John William Varner, The Woodlands, TX (US);

Assignee:
Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B22F 3/03 (2006.01); B22F 5/00 (2006.01); B23P 15/28 (2006.01); E21B 10/42 (2006.01);
U.S. Cl.
CPC ...
B22F 3/03 (2013.01); B22F 5/00 (2013.01); B23P 15/28 (2013.01); E21B 10/42 (2013.01); B22F 2005/001 (2013.01);
Abstract

The disclosure provides a mold for a downhole tool or component thereof. The mold includes a grain material, a sodium silicate and carbon dioxide reaction product, and between 0.1% and 10% graphite by weight, inclusive, graphite. The disclosure further provides a method of forming a mold for a downhole tool or component thereof by filling a mold housing with graphite/sodium silicate/grain material mixture including between 0.1% and 10% graphite by weight, inclusive and shaping the mixture into a pre-mold having the same shape as the mold to be formed, and subjecting the pre-mold to an atmosphere having elevated amounts of carbon dioxide as compared to ambient air for a time sufficient to allow the sodium silicate to react with the carbon dioxide to form sufficient reaction products to bind the other pre-mold components and solidify a mold.


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