The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 02, 2024

Filed:

Feb. 08, 2021
Applicants:

Saudi Arabian Oil Company, Dhahran, SA;

Chengdu Dongwei Technology Co., Ltd, Chengdu, CN;

Inventors:

Guodong Zhan, Dhahran, SA;

Jianhui Xu, Dhahran, SA;

Duanwei He, Chengdu, CN;

Abrar Alshaikh, Saihat, SA;

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C04B 35/5831 (2006.01); C04B 35/645 (2006.01); E21B 10/00 (2006.01);
U.S. Cl.
CPC ...
C04B 35/5831 (2013.01); C04B 35/645 (2013.01); E21B 10/00 (2013.01); C04B 2235/386 (2013.01); C04B 2235/427 (2013.01); C04B 2235/604 (2013.01); C04B 2235/6567 (2013.01); C04B 2235/785 (2013.01); C04B 2235/786 (2013.01); C04B 2235/85 (2013.01);
Abstract

A method of forming a composite cutter for a downhole drilling tool is described. The method includes: mixing a polycrystalline diamond powder and a cubic boron nitride powder with a molar ratio between 0.1 and 0.9 to form a catalyst-free composite mixture; placing the catalyst-free composite mixture into a mold configured in a shape of a cutter; exposing the catalyst-free composite mixture to an ultra-high-pressure, high-temperature treatment including a pressure between 11 Gigapascals (GPa) and 20 GPa, and a temperature between 1300 Kelvins (K) and 2600 K to form a solid composite body; and cooling the solid composite body to form the composite cutter.


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