The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 02, 2024

Filed:

Feb. 12, 2021
Applicant:

Align Technology, Inc., San Jose, CA (US);

Inventors:

Chunhua Li, Cupertino, CA (US);

Yan Chen, Cupertino, CA (US);

Assignee:

Align Technology, Inc., San Jose, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 51/02 (2006.01); A61C 7/08 (2006.01); B29B 11/14 (2006.01); B29B 13/02 (2006.01); B29C 35/02 (2006.01); B29C 39/00 (2006.01); B29C 39/02 (2006.01); B29C 45/00 (2006.01); B29C 51/00 (2006.01); B29K 75/00 (2006.01); B29K 101/10 (2006.01); B29L 31/00 (2006.01);
U.S. Cl.
CPC ...
B29C 51/02 (2013.01); A61C 7/08 (2013.01); B29B 11/14 (2013.01); B29B 13/023 (2013.01); B29C 35/02 (2013.01); B29C 39/006 (2013.01); B29C 39/026 (2013.01); B29C 45/0001 (2013.01); B29C 51/002 (2013.01); B29K 2075/00 (2013.01); B29K 2101/10 (2013.01); B29L 2031/753 (2013.01); B29L 2031/7532 (2013.01);
Abstract

Methods of forming dental appliances. The methods may include partially curing a prepolymer mixture in a first mold to form a partially cured polymer mixture. The first mold may have an internal cavity that is shaped to provide the partially cured polymer mixture with a first shape having a channel in accordance with a dental arch. The first shape may have a greater thickness at locations corresponding to where a gingival line of the dental appliance will be formed compared to a thickness at occlusal surfaces of the dental appliance. The methods may include modifying the first shape of the partially cured polymer mixture to form a shell having cavities shaped to receive teeth. The methods may also include fully curing the shell by exposing the partially cured polymer mixture to energy until the partially cured polymer mixture thermosets.


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