The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 04, 2024

Filed:

Feb. 03, 2021
Applicant:

Desktop Metal, Inc., Burlington, MA (US);

Inventors:

George Hudelson, Billerica, MA (US);

Emanuel M. Sachs, Newton, MA (US);

Glenn A. Jordan, Harvard, MA (US);

Midnight Zero, Wilmington, MA (US);

Assignee:

Desktop Metal, Inc., Burlington, MA (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B33Y 30/00 (2015.01); B22F 1/10 (2022.01); B22F 3/00 (2021.01); B22F 3/16 (2006.01); B22F 3/18 (2006.01); B22F 3/24 (2006.01); B22F 10/00 (2021.01); B22F 10/14 (2021.01); B22F 10/37 (2021.01); B22F 12/52 (2021.01); B22F 12/57 (2021.01); B22F 12/63 (2021.01); B29C 64/194 (2017.01); B29C 64/214 (2017.01); B29C 64/218 (2017.01); B29C 64/236 (2017.01); B29C 64/329 (2017.01); B29C 64/343 (2017.01); B33Y 10/00 (2015.01); B33Y 40/00 (2020.01); H05K 3/10 (2006.01); H05K 3/12 (2006.01); B22F 10/28 (2021.01); B22F 12/00 (2021.01); B29C 64/165 (2017.01); B33Y 50/02 (2015.01);
U.S. Cl.
CPC ...
B22F 3/004 (2013.01); B22F 1/10 (2022.01); B22F 3/16 (2013.01); B22F 3/18 (2013.01); B22F 3/24 (2013.01); B22F 10/00 (2021.01); B22F 10/14 (2021.01); B22F 10/37 (2021.01); B22F 12/52 (2021.01); B22F 12/57 (2021.01); B22F 12/63 (2021.01); B29C 64/194 (2017.08); B29C 64/214 (2017.08); B29C 64/218 (2017.08); B29C 64/236 (2017.08); B29C 64/329 (2017.08); B29C 64/343 (2017.08); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 40/00 (2014.12); H05K 3/102 (2013.01); H05K 3/1275 (2013.01); B22F 2003/247 (2013.01); B22F 10/28 (2021.01); B22F 12/224 (2021.01); B22F 2998/10 (2013.01); B22F 2999/00 (2013.01); B29C 64/165 (2017.08); B33Y 50/02 (2014.12); H05K 2203/0126 (2013.01); H05K 2203/0143 (2013.01); H05K 2203/1131 (2013.01);
Abstract

A system and corresponding method for additive manufacturing of a three-dimensional (3D) object to improve packing density of a powder bed used in the manufacturing process. The system and corresponding method enable higher density packing of the powder. Such higher density packing leads to better mechanical interlocking of particles, leading to lower sintering temperatures and reduced deformation of the 3D object during sintering. An embodiment of the system comprises means for adjusting a volume of a powder metered onto a top surface of the powder bed to produce an adjusted metered volume and means for spreading the adjusted metered volume to produce a smooth volume for forming a smooth layer of the powder with controlled packing density across the top surface of the powder bed. The controlled packing density enables uniform shrinkage, without warping, of the 3D object during sintering to produce higher quality 3D printed objects.


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