The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 28, 2024

Filed:

May. 04, 2021
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Qigui Wang, Rochester Hills, MI (US);

Andrew Thomas Cunningham, Royal Oak, MI (US);

Zach Steffes, West Bloomfield, MI (US);

Jeffrey B. Harris, Detroit, MI (US);

Brennon L. White, Novi, MI (US);

Liang Wang, Rochester Hills, MI (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22C 9/08 (2006.01); B01D 39/20 (2006.01); B28B 1/00 (2006.01); B33Y 10/00 (2015.01); B33Y 80/00 (2015.01);
U.S. Cl.
CPC ...
B22C 9/086 (2013.01); B01D 39/2075 (2013.01); B01D 39/2093 (2013.01); B28B 1/001 (2013.01); B01D 2239/12 (2013.01); B33Y 10/00 (2014.12); B33Y 80/00 (2014.12);
Abstract

A method to manufacture a ceramic foam filter includes: sintering a filter body to a temperature greater than a molten metal to be filtered through the body; creating multiple tortuous path channels extending through the filter body individually having a repeated and controlled passage geometry creating a continuously changing diameter and area of a flow path through the multiple tortuous path channels causing localized increases and decreases in molten metal flow rate through the multiple tortuous path channels; and applying a mixture of at least one ceramic powder and at least one binder using additive manufacturing to shape the filter body including the multiple tortuous path channels.


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