The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 30, 2024

Filed:

May. 10, 2019
Applicant:

Magna International Inc., Aurora, CA;

Inventor:

Randy S. Beals, Grand Ledge, MI (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22D 17/20 (2006.01); B22F 5/10 (2006.01); B22F 7/02 (2006.01); B22F 10/22 (2021.01); B22F 10/28 (2021.01); B33Y 10/00 (2015.01); B33Y 80/00 (2015.01); B22F 10/50 (2021.01);
U.S. Cl.
CPC ...
B22D 17/2023 (2013.01); B22F 5/106 (2013.01); B22F 7/02 (2013.01); B22F 10/22 (2021.01); B22F 10/28 (2021.01); B33Y 10/00 (2014.12); B33Y 80/00 (2014.12); B22F 10/50 (2021.01); B22F 2998/10 (2013.01);
Abstract

An insert for a steel shot sleeve of a high-pressure die casting assembly used to form aluminum vehicle components is provided. The insert is formed by additive manufacturing, for example laser sintering, and is located opposite a pouring hole of the shot sleeve. The insert includes multiple layers formed of metals and ceramic designed to reduce damage to the shot sleeve caused while casting the components. For example, a cylindrical body of the shot sleeve can be formed of steel, and the insert can include a base layer formed of the steel. The insert can include middle layers formed of a mixture of the steel; an alloy of chromium, iron, and molybdenum; and zirconium oxide. The insert can also include an inner layer formed of the zirconium oxide. The amount of ceramic increases and the amount of metal decreases in the direction moving toward the inner layer.


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