The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 23, 2024

Filed:

Aug. 12, 2021
Applicant:

Northrop Grumman Systems Corporation, Falls Church, VA (US);

Inventor:

Vernon M. Benson, Morgan, UT (US);

Assignee:

NORTHROP GRUMMAN SYSTEMS CORPORATION, Falls Church, VA (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 64/295 (2017.01); B29C 64/118 (2017.01); B29C 64/218 (2017.01); B33Y 30/00 (2015.01);
U.S. Cl.
CPC ...
B29C 64/295 (2017.08); B29C 64/118 (2017.08); B29C 64/218 (2017.08); B33Y 30/00 (2014.12);
Abstract

A continuous filament additive manufacturing machine for building a part by laying down a continuous mono-filament or composite filament material layer by layer on a tool or substrate. The machine includes a system, such as a robot, operable to move in three degrees of freedom, and a placement module coupled to the system and being configured to deposit the continuous filament material. The placement module includes a guide for guiding the material to the part and an ultrasonic compaction device for compacting the material as it is being deposited from the placement module. The compaction device includes an ultrasonic horn having at least one guide hole through which the material passes before it is laid down and compacted. The ultrasonic horn is ultrasonically vibrated to melt or flow the material and cause the material to fuse and be compacted to the tool or substrate.


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