The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 02, 2024

Filed:

Jun. 10, 2021
Applicant:

Pfnonwovens Llc, Hazleton, PA (US);

Inventors:

Karthik Ramaratnam, Anderson, SC (US);

John C. Parsons, Annville, PA (US);

David John Pung, Loveland, OH (US);

Anna Elizabeth Macura, Loveland, OH (US);

Eric Bryan Bond, Maineville, OH (US);

Assignee:

PFNONWOVENS LLC, Hazleton, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01D 37/00 (2006.01); D01D 1/10 (2006.01); D01D 5/08 (2006.01); D01D 5/088 (2006.01); D01D 7/00 (2006.01); D01F 6/06 (2006.01); D01F 8/06 (2006.01); D04H 3/007 (2012.01); D04H 3/16 (2006.01); B29K 23/00 (2006.01); B29K 105/26 (2006.01); B32B 37/00 (2006.01);
U.S. Cl.
CPC ...
D01F 8/06 (2013.01); D01D 1/106 (2013.01); D01D 5/08 (2013.01); D01F 6/06 (2013.01); D04H 3/16 (2013.01); B29K 2023/12 (2013.01); B29K 2105/26 (2013.01); B32B 37/0084 (2013.01); B32B 2262/0253 (2013.01); B32B 2305/20 (2013.01); B32B 2305/70 (2013.01); D10B 2321/022 (2013.01);
Abstract

A process for making a spunmelt nonwoven web including the steps of providing a mixture of recycled polypropylene, extruding the recycled polypropylene mixture to form a molten recycled polypropylene mixture, filtering the molten recycled polypropylene mixture through a filter to form recycled polypropylene filtrate, dosing the recycled polypropylene filtrate into the spunmelt production line by an amount of 80% to 100% by weight, passing the recycled polypropylene filtrate through at least one spinneret of the spunmelt production line to form filaments at a spinning speed of greater than 1200 meters per minute, cooling and drawing the filaments, and depositing the filaments on a moving belt to form at least one layer of the spunmelt nonwoven web made up of 80% by 100% by weight of recycled polypropylene fibers.


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