The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 02, 2024

Filed:

Apr. 30, 2021
Applicant:

Knauf Gips KG, Iphofen, DE;

Inventors:

Qinghua Li, Rolling Meadows, IL (US);

Ashish Dubey, Grayslake, IL (US);

Nicholas D′anna, Mundelein, IL (US);

Assignee:

KNAUF GIPS KG, Iphofen, DE;

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
C04B 28/14 (2006.01); B28B 1/16 (2006.01); B28B 19/00 (2006.01); B32B 9/00 (2006.01); C04B 24/42 (2006.01); C04B 40/00 (2006.01); C04B 103/12 (2006.01); C04B 103/40 (2006.01); C04B 111/00 (2006.01); C04B 111/27 (2006.01);
U.S. Cl.
CPC ...
C04B 28/14 (2013.01); B28B 1/16 (2013.01); B28B 19/0015 (2013.01); B32B 9/005 (2013.01); C04B 24/42 (2013.01); C04B 40/0046 (2013.01); B32B 2607/00 (2013.01); C04B 2103/12 (2013.01); C04B 2103/408 (2013.01); C04B 2111/0062 (2013.01); C04B 2111/27 (2013.01);
Abstract

Water-resistant gypsum products may be produced using a novel catalyst that includes calcium aluminate cement and/or calcium sulfoaluminate cement. For example, a water-resistant gypsum panel may have a core comprising: interwoven matrices of calcium sulfate dihydrate crystals and a silicone resin, wherein the interwoven matrices have dispersed throughout them a siloxane polymerization catalyst comprising (a) 55 wt % to 100 wt % calcium aluminate cement and/or calcium aluminate cement and (b) 0 wt % to 45 wt % and magnesium oxide, wherein the weight ratio of the siloxane polymerization catalyst to the calcium sulfate dihydrate is 0.01-5:100. The water-resistant gypsum panel may have an absence of one or more of: Portland cement, limestone, aragonite, calcite, dolomite, and slaked lime.


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