The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 19, 2024

Filed:

May. 04, 2021
Applicant:

Toyota Motor Engineering & Manufacturing North America, Inc., Plano, TX (US);

Inventors:

Yuyang Song, Ann Arbor, MI (US);

Umesh N. Gandhi, Farmington Hills, MI (US);

Piran R. Kidambi, Nashville, TN (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
C08J 5/04 (2006.01); D01F 8/18 (2006.01);
U.S. Cl.
CPC ...
C08J 5/042 (2013.01); C08J 5/041 (2013.01); C08J 5/043 (2013.01); C08J 5/045 (2013.01); D01F 8/18 (2013.01); C08J 2323/06 (2013.01); C08J 2323/12 (2013.01); C08J 2325/06 (2013.01); C08J 2333/12 (2013.01); C08J 2353/02 (2013.01); C08J 2367/03 (2013.01); C08J 2369/00 (2013.01); C08J 2371/02 (2013.01); D10B 2101/122 (2013.01); D10B 2321/10 (2013.01);
Abstract

A non-woven carbon fiber reinforced thermoplastic (CFRTP) composite object is formed by the variable frequency microwave (VFM) irradiation of a mixed fiber sheet of thermoplastic fibers, carbon fibers and wavy carbon nanotubes (CNTs). The mixed fiber sheets are prepared from a slurry of the thermoplastic fibers, carbon fibers, and wavy CNTs such that the wavy CNTs contact the carbon fibers and thermoplastic fibers. Upon irradiation with VFM radiation, the wavy CNTs generate heat and transfer the heat to the thermoplastic fibers, causing melting of the thermoplastic to form the matrix of the CFRTP composite object. The mixed fiber sheets can be combined alone or with other sheets to form laminar composites that are molded into objects and heated by VFM irradiation.


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