The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 05, 2024

Filed:

Dec. 18, 2018
Applicant:

Northwestern University, Evanston, IL (US);

Inventors:

Jennifer Lynn Bennett, Gilberts, IL (US);

Kornel Ehmann, Evanston, IL (US);

Jian Cao, Wilmette, IL (US);

Assignee:

Northwestern University, Evanston, IL (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B23K 26/342 (2014.01); B23K 15/00 (2006.01); B23K 15/02 (2006.01); B23K 26/03 (2006.01); B23K 26/082 (2014.01); B23K 26/14 (2014.01); B23K 26/146 (2014.01); B23K 26/70 (2014.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 50/02 (2015.01);
U.S. Cl.
CPC ...
B23K 26/342 (2015.10); B23K 15/0026 (2013.01); B23K 15/0086 (2013.01); B23K 15/0093 (2013.01); B23K 15/02 (2013.01); B23K 26/034 (2013.01); B23K 26/082 (2015.10); B23K 26/0821 (2015.10); B23K 26/146 (2015.10); B23K 26/1464 (2013.01); B23K 26/70 (2015.10); B23K 26/703 (2015.10); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12);
Abstract

A system for making a build using directed energy deposition is provided. The system includes a primary heat source; a processing nozzle movable relative to the build for delivering a metal powder, a carrier gas for the metal powder, and a shield gas to the build; a melt pool sensor for providing information regarding a temperature of a melt pool of the build; a secondary heat source separate from the primary heat source positionable relative to the build for delivering heat to a selected area of the build; a cooling source positionable relative to the build for delivering a cooling fluid to a selected area of the build; and a control system for operating the primary heat source, the secondary heat source and the cooling source to maintain a desired temperature profile for the build. The system preferably includes a temperature sensor for providing a temperature profile of the build. The temperature control system preferably includes a programmable controller configured to control the secondary heat source and the cooling source to conform the temperature of the build to the desired temperature profile. In one embodiment, the programmable controller is pre-programmed with a dynamic thermal model of a thermal history of the build for each time step.


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