The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 20, 2024

Filed:

Jun. 29, 2021
Applicant:

Covestro Llc, Pittsburgh, PA (US);

Inventor:

Eric C. Giles, Pittsburgh, PA (US);

Assignee:

Covestro LLC, Pittsburgh, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
E04B 2/84 (2006.01); C08G 18/18 (2006.01); C08G 18/20 (2006.01); C08G 18/24 (2006.01); C08G 18/42 (2006.01); C08G 18/72 (2006.01); C08J 9/14 (2006.01);
U.S. Cl.
CPC ...
E04B 2/847 (2013.01); C08G 18/1808 (2013.01); C08G 18/1825 (2013.01); C08G 18/2027 (2013.01); C08G 18/242 (2013.01); C08G 18/4219 (2013.01); C08G 18/72 (2013.01); C08J 9/148 (2013.01); C08G 2110/0058 (2021.01); C08J 2203/10 (2013.01); C08J 2203/164 (2013.01); C08J 2375/04 (2013.01);
Abstract

Foam wall structures and methods for making them are described. The wall structures include a frame, a foam panel overlying a front surface of the frame, and a polyurethane foam layer disposed in a cavity of the wall structure. The polyurethane foam layer has a density, as determined by ASTM D1622-14, of at least 44 kg/m(2.75 lb/ft) and exhibits ASTM E84-16 Class A flame spread and smoke development characteristics. The polyurethane foam layer is the cured reaction product of a polyurethane foam-forming composition that includes a polyisocyanate, an aromatic polyester polyol having a functionality of greater than 2.5 and an OH number of at least 300 mg KOH/g, which is present in an amount of at least 50% by weight, based on the total weight of the polyurethane foam-forming composition less the weight of the polyisocyanate, a catalyst, and a blowing agent composition. The blowing agent composition includes water and a hydrofluoroolefin.


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