The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 20, 2024

Filed:

Jan. 08, 2020
Applicant:

The Boeing Company, Chicago, IL (US);

Inventor:

Nishant Sinha, Bangalore, IN;

Assignee:

The Boeing Company, Chicago, IL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/00 (2017.01); B29C 64/153 (2017.01); C08G 73/10 (2006.01); C08J 7/04 (2020.01); B29C 64/30 (2017.01); B29C 64/205 (2017.01); B22F 12/00 (2021.01); B33Y 50/00 (2015.01); B29C 64/393 (2017.01); B29C 64/10 (2017.01); B33Y 80/00 (2015.01); B33Y 40/10 (2020.01); B29C 64/176 (2017.01); B33Y 40/20 (2020.01); B33Y 50/02 (2015.01); B29C 64/307 (2017.01); B05D 5/08 (2006.01); B22F 10/85 (2021.01); B29C 64/227 (2017.01); B33Y 30/00 (2015.01); B01D 67/00 (2006.01); B29C 64/245 (2017.01); B33Y 99/00 (2015.01); B29C 64/25 (2017.01); B29C 64/255 (2017.01); B22F 10/00 (2021.01); B29C 64/182 (2017.01); B33Y 40/00 (2020.01); B29C 64/40 (2017.01); B29C 64/386 (2017.01); B29C 64/20 (2017.01); B22F 12/82 (2021.01); B33Y 10/00 (2015.01); B33Y 70/00 (2020.01); B29K 29/00 (2006.01); B29K 279/00 (2006.01); G03F 7/00 (2006.01);
U.S. Cl.
CPC ...
B29C 64/153 (2017.08); B01D 67/00045 (2022.08); B01D 67/00415 (2022.08); B05D 5/083 (2013.01); B22F 10/00 (2021.01); B22F 10/85 (2021.01); B22F 12/00 (2021.01); B22F 12/82 (2021.01); B29C 64/00 (2017.08); B29C 64/10 (2017.08); B29C 64/176 (2017.08); B29C 64/182 (2017.08); B29C 64/20 (2017.08); B29C 64/205 (2017.08); B29C 64/227 (2017.08); B29C 64/245 (2017.08); B29C 64/25 (2017.08); B29C 64/255 (2017.08); B29C 64/30 (2017.08); B29C 64/307 (2017.08); B29C 64/386 (2017.08); B29C 64/393 (2017.08); B29C 64/40 (2017.08); B33Y 30/00 (2014.12); B33Y 40/00 (2014.12); B33Y 40/10 (2020.01); B33Y 40/20 (2020.01); B33Y 50/00 (2014.12); B33Y 50/02 (2014.12); B33Y 80/00 (2014.12); B33Y 99/00 (2014.12); C08G 73/10 (2013.01); C08J 7/04 (2013.01); B29K 2029/04 (2013.01); B29K 2279/08 (2013.01); B33Y 10/00 (2014.12); B33Y 70/00 (2014.12); C08J 2329/04 (2013.01); C08J 2379/08 (2013.01); G03F 7/70416 (2013.01); G03G 2215/2054 (2013.01); G05B 2219/49023 (2013.01); G05B 2219/49246 (2013.01); H05K 2201/015 (2013.01); Y10T 156/1722 (2015.01); Y10T 156/1798 (2015.01);
Abstract

A coated powder for use in additive manufacturing includes a base polymer layer formed of a base polymer material and a coating polymer layer formed of a coating polymer material. At least the coating polymer material is susceptible to dielectric heating in response to electromagnetic radiation, thereby promoting fusion between adjacent particles of coated powder that are deposited during the additive manufacturing process. Specifically, when electromagnetic radiation is applied to at least an interface area between adjacent particles of coated powder, the polymer coating layer melts to diffuse across the interface area, thereby preventing formation of voids. The base polymer material and the coating polymer material also may have similar melting points and compatible solubility parameters to further promote fusion between particles.


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