The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 20, 2024

Filed:

Nov. 29, 2017
Applicant:

Continental Structural Plastics, Auburn Hills, MI (US);

Inventors:

Probir Kumar Guha, Bloomfield Hills, MI (US);

Michael J. Siwajek, Auburn Hills, MI (US);

Philippe Bonte, Pouance, FR;

Marc-Philippe Toitgans, Pouance, FR;

Dominique Boyer, Pouance, FR;

Assignee:

Teijin Automotive Technologies, Inc., Auburn Hills, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29B 13/08 (2006.01); B29B 15/10 (2006.01); B29C 70/12 (2006.01); B29C 70/50 (2006.01); B29B 7/90 (2006.01); B29K 507/04 (2006.01); B29K 509/08 (2006.01); B29B 15/08 (2006.01);
U.S. Cl.
CPC ...
B29B 13/08 (2013.01); B29B 7/90 (2013.01); B29B 7/905 (2013.01); B29B 15/10 (2013.01); B29C 70/12 (2013.01); B29C 70/502 (2013.01); B29B 15/08 (2013.01); B29K 2507/04 (2013.01); B29K 2509/08 (2013.01);
Abstract

A process and system are provided for introducing chopped and dispersed carbon fibers on an automated production line amenable for inclusion in molding compositions, including the debundling of many carbon fibers collectively forming a tow into dispersed chopped carbon fibers that form a filler that undergoes plasma treatment prior to introducing coating silanes to uniformly increase bonding sites for coupling to a thermoset matrix. By exposing carbon tow to a plasma discharge, the carbon tow debundles and is used to form sheets of molding compositions with chopped dispersed fibers added to the composition, as the sheets move along a conveyor belt on the automated production line and at least one plasma generator mounted above the conveyor belt ionizes the carbon fibers. With resort to deionized air to mix plasma-treated chopped fibers, still further dispersion results.


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