The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 06, 2024

Filed:

Jun. 18, 2020
Applicant:

United States Gypsum Company, Chicago, IL (US);

Inventors:

Qinghua Li, Rolling Meadows, IL (US);

Mark K. Hemphill, Hawthorn Woods, IL (US);

Assignee:

United States Gypsum Company, Chicago, IL (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
C04B 28/14 (2006.01); C04B 22/12 (2006.01); B32B 13/04 (2006.01); B32B 13/08 (2006.01); E04C 2/04 (2006.01); C04B 111/00 (2006.01);
U.S. Cl.
CPC ...
C04B 28/14 (2013.01); B32B 13/04 (2013.01); B32B 13/08 (2013.01); C04B 22/124 (2013.01); E04C 2/043 (2013.01); E04C 2/049 (2013.01); B32B 2307/718 (2013.01); B32B 2307/726 (2013.01); B32B 2309/105 (2013.01); B32B 2607/00 (2013.01); C04B 2111/0062 (2013.01);
Abstract

Disclosed are a composite gypsum board and a method of preparing composite gypsum board. The board contains at least one set gypsum layer sandwiched between two cover sheets. The set gypsum layer is formed from at least stucco and water. The stucco material generally includes a high salt impurity content, for example, when the stucco is calcined from certain sources of low-quality synthetic gypsum. For example, in some embodiments, the salts are chloride salts, e.g., sodium chloride (NaCl), potassium chloride (KCl), magnesium chloride (MgCl), and/or calcium chloride (CaCl)). At least one of the cover sheets is composed of high absorption paper, which enhances the bond between the set gypsum layer and the cover sheet.


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