Membrane process for natural gas liquids recovery and hydrocarbon dew point control

Abstract

An energy efficient process for NGL recovery and production of compressed natural gas (CNG) in which natural gas is fed to a first gas separation membrane-based separation stage where it is separated into a permeate and a retentate. The high Cconcentration first stage permeate is chilled and separated to provide liquid phase NGL and a gaseous phase. The first stage retentate is separated at a second gas membrane-based separation stage to produce a retentate meeting pipeline specifications for CNG (including hydrocarbon dewpoint) and a permeate that is recycled to the first stage. The gaseous phase, constituting a low BTU fuel, may be used in on-site power generation equipment and/or in internal combustion engines. The second stage permeate (and optionally the third stage retentate) is (are) recycled back to the first stage to enhance the production of NGL and CNG. The gaseous phase may instead be fed to a third stage to produce a third permeate and a third residue, in which case the third permeate is recycled to the first stage and the third retentate is a low BTU fuel which may be used in on-site power generation equipment and/or in internal combustion engines.