The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 02, 2024

Filed:

Dec. 20, 2021
Applicant:

Icon Technology, Inc., Austin, TX (US);

Inventors:

Kunal Kupwade-Patil, Austin, TX (US);

Michael McDaniel, Austin, TX (US);

Thao Hien Nguyen, Austin, TX (US);

Theodore Cera, Austin, TX (US);

Alexander Le Roux, Austin, TX (US);

Jason Ballard, Austin, TX (US);

Assignee:

ICON Technology, Inc., Austin, TX (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C04B 35/195 (2006.01); C04B 35/653 (2006.01); B33Y 10/00 (2015.01); B28B 1/00 (2006.01); B33Y 40/00 (2020.01);
U.S. Cl.
CPC ...
C04B 35/195 (2013.01); B28B 1/001 (2013.01); B33Y 10/00 (2014.12); B33Y 40/00 (2014.12); C04B 35/653 (2013.01); C04B 2235/3481 (2013.01); C04B 2235/442 (2013.01); C04B 2235/6021 (2013.01); C04B 2235/6026 (2013.01);
Abstract

Systems and methods for preparing a three-dimensional printing material derived from aluminosilicate material are provided. The method includes the steps of heating an amount of aluminosilicate powder to a temperature between approximately 1,100° C. and approximately 1,750° C. to form a molten aluminosilicate material; maintaining the molten aluminosilicate material at a temperature between approximately 1,100° C. and approximately 1,750° C. between about one minute and approximately 45 minutes; extruding molten aluminosilicate material through a nozzle to form an elongated bead of molten aluminosilicate material; and cooling the molten aluminosilicate material to form a hardened aluminosilicate material. Once hardened, the aluminosilicate material includes between about 50% and 90% feldspar and demonstrates a strength of between about 5,000 psi and 30,000 psi. The systems and methods enable the construction of structures using raw, in-situ natural resources without the need for additives to adjust or modify the viscosity of the molten material prior to extrusion or printing.


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