The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 02, 2024

Filed:

Mar. 26, 2019
Applicant:

Lawrence Livermore National Security, Llc, Livermore, CA (US);

Inventors:

William Smith, Oakland, CA (US);

Gabriel M. Guss, Manteca, CA (US);

Manyalibo Joseph Matthews, Livermore, CA (US);

Joseph T. McKeown, Pleasanton, CA (US);

John Roehling, Livermore, CA (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 64/153 (2017.01); B23K 26/342 (2014.01); B33Y 30/00 (2015.01); B33Y 10/00 (2015.01); B33Y 50/02 (2015.01); B23K 26/06 (2014.01); B23K 26/066 (2014.01); B23K 26/073 (2006.01); B23K 26/08 (2014.01); B23K 26/60 (2014.01); B22F 10/28 (2021.01); B22F 12/10 (2021.01); B22F 12/41 (2021.01); B22F 12/45 (2021.01); B22F 10/38 (2021.01); B22F 12/44 (2021.01); B22F 12/49 (2021.01); B22F 10/36 (2021.01); B22F 10/368 (2021.01);
U.S. Cl.
CPC ...
B29C 64/153 (2017.08); B22F 10/28 (2021.01); B22F 10/38 (2021.01); B22F 12/10 (2021.01); B22F 12/41 (2021.01); B22F 12/45 (2021.01); B23K 26/066 (2015.10); B23K 26/0608 (2013.01); B23K 26/0626 (2013.01); B23K 26/0643 (2013.01); B23K 26/0648 (2013.01); B23K 26/073 (2013.01); B23K 26/0884 (2013.01); B23K 26/342 (2015.10); B23K 26/60 (2015.10); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12); B22F 10/36 (2021.01); B22F 10/368 (2021.01); B22F 12/49 (2021.01);
Abstract

The present disclosure relates to an additive manufacturing system for forming a part using a powder material. In one embodiment the system makes use of a primary heat generating subsystem to generate a fusing beam for heating and fusing at least one of select portions of a powder layer, or an entire area of a powder layer, deposited on a build plate. The system also incorporates a beam steering subsystem for steering the fusing beam over the powder layer. A supplemental heating subsystem is used to generate a wide area beam to heat a portion of the powder layer either prior to fusing, along with the fusing operation, or subsequent to fusing of the powder with the fusing beam. The wide area beam has an intensity which is insufficient to fuse the powder, and alters a microstructure of the powder layer as the powder layer is at least one of fused or as it cools, to thus relieve stress in the part.


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