The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 02, 2024

Filed:

Jan. 15, 2018
Applicant:

Amazon Technologies, Inc., Seattle, WA (US);

Inventors:

Steven McGinnis, Seattle, WA (US);

Kader Chellabi, Seattle, WA (US);

Prescott Gee Glynn, Sammamish, WA (US);

Adrian Timothy Wallace, Seattle, WA (US);

Assignee:

Amazon Technologies, Inc., Seattle, WA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 33/52 (2006.01); B29C 70/44 (2006.01); B29C 43/36 (2006.01); B29C 33/54 (2006.01); B29C 33/42 (2006.01); B33Y 80/00 (2015.01); B29C 43/32 (2006.01); B29L 31/30 (2006.01);
U.S. Cl.
CPC ...
B29C 33/52 (2013.01); B29C 43/361 (2013.01); B29C 43/3642 (2013.01); B29C 70/44 (2013.01); B29C 33/42 (2013.01); B29C 33/54 (2013.01); B29C 2043/3261 (2013.01); B29C 2043/3668 (2013.01); B29L 2031/3085 (2013.01); B33Y 80/00 (2014.12);
Abstract

Lightweight and strong components having any desired shape, form, or geometry may be manufactured using thermally expanding mandrels by the processes described herein. A thermally expanding mandrel may be formed from an expanding material composition including thermally expanding particles, e.g., micronized rubber particles, and water-soluble binder material, e.g., gypsum plaster. Component material may be applied to the mandrel, and the mandrel may be inserted into a molding tool. Upon application of heat to the mandrel, the mandrel may expand, and compress and cure the component material into a component within the molding tool. Following formation of the component, the mandrel may be washed out of the component, e.g., using pressurized water, and the expanding material composition may be recycled and/or reused.


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