The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 26, 2023

Filed:

Sep. 21, 2021
Applicant:

Corumat, Inc., Mercer Island, WA (US);

Inventors:

Michael Waggoner, Mercer Island, WA (US);

Gregory J. Tudryn, Chino, CA (US);

Zack Kondo, Alameda, CA (US);

Assignee:

Corumat, Inc., Mercer Island, WA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 7/022 (2019.01); B29C 44/34 (2006.01); B29C 44/24 (2006.01); B32B 5/20 (2006.01); B32B 27/36 (2006.01); C08J 5/18 (2006.01); C08J 9/12 (2006.01); B29K 67/00 (2006.01); B29K 105/04 (2006.01); B29K 105/16 (2006.01);
U.S. Cl.
CPC ...
B29C 44/348 (2013.01); B29C 44/24 (2013.01); B29C 44/3415 (2013.01); B29C 44/3453 (2013.01); B32B 5/20 (2013.01); B32B 7/022 (2019.01); B32B 27/36 (2013.01); C08J 5/18 (2013.01); C08J 9/122 (2013.01); B29K 2067/046 (2013.01); B29K 2105/041 (2013.01); B29K 2105/16 (2013.01); B32B 2307/54 (2013.01); B32B 2307/542 (2013.01); B32B 2307/546 (2013.01); B32B 2307/718 (2013.01); B32B 2307/72 (2013.01); B32B 2307/732 (2013.01); B32B 2439/70 (2013.01); C08J 2203/06 (2013.01); C08J 2367/04 (2013.01);
Abstract

The present invention provides a continuous process for solid-state expansion of a biopolymer, e.g., polylactic acid, which can be used to manufacture reduced-density thermoplastic materials with improved physical and thermal properties. By incorporating multiple stages of heating into the process as a means to regulate heat flux, unprecedented control of microstructure and crystallinity can be achieved. Thermoplastic sheets with the distinct cellular characteristics imparted by the process disclosed herein were found to be thicker and stronger than materials prepared by conventional processes. Thermoforming sheets with such characteristics enabled the production of light-weight, thermally-stable, compostable products that resist warping, and are thus suitable for a range of industrial applications.


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