The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 12, 2023

Filed:

May. 03, 2022
Applicant:

Aladdin Manufacturing Corporation, Calhoun, GA (US);

Inventor:

Thomas R. Clark, Hixson, TN (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 48/92 (2019.01); B29D 99/00 (2010.01); B29C 48/425 (2019.01); B29C 48/275 (2019.01); B29C 48/285 (2019.01); B29C 48/435 (2019.01); B29C 48/38 (2019.01); B29C 48/05 (2019.01); B29C 48/29 (2019.01); B29B 17/00 (2006.01); B29B 17/02 (2006.01); C08J 11/04 (2006.01); C08J 11/06 (2006.01); D01D 1/04 (2006.01); D01D 1/06 (2006.01); D01D 1/10 (2006.01); D01D 5/08 (2006.01); D01F 6/62 (2006.01); B29C 48/44 (2019.01); B29C 48/00 (2019.01); B29C 48/375 (2019.01); B29C 48/69 (2019.01); B29C 48/17 (2019.01); B29C 48/385 (2019.01); B29C 48/14 (2019.01); B29C 48/25 (2019.01); B29C 48/76 (2019.01); B29B 13/00 (2006.01); B29K 67/00 (2006.01); B29K 105/00 (2006.01); B29K 105/26 (2006.01); D01F 1/06 (2006.01); D01F 6/92 (2006.01);
U.S. Cl.
CPC ...
B29D 99/0078 (2013.01); B29B 17/00 (2013.01); B29B 17/0042 (2013.01); B29B 17/02 (2013.01); B29C 48/022 (2019.02); B29C 48/05 (2019.02); B29C 48/277 (2019.02); B29C 48/287 (2019.02); B29C 48/288 (2019.02); B29C 48/29 (2019.02); B29C 48/375 (2019.02); B29C 48/38 (2019.02); B29C 48/425 (2019.02); B29C 48/435 (2019.02); B29C 48/44 (2019.02); B29C 48/69 (2019.02); B29C 48/92 (2019.02); C08J 11/04 (2013.01); C08J 11/06 (2013.01); D01D 1/04 (2013.01); D01D 1/065 (2013.01); D01D 1/103 (2013.01); D01D 1/106 (2013.01); D01D 5/08 (2013.01); D01F 6/62 (2013.01); B29B 2013/002 (2013.01); B29B 2013/005 (2013.01); B29B 2017/0015 (2013.01); B29B 2017/0224 (2013.01); B29C 48/144 (2019.02); B29C 48/17 (2019.02); B29C 48/268 (2019.02); B29C 48/286 (2019.02); B29C 48/385 (2019.02); B29C 48/766 (2019.02); B29C 48/767 (2019.02); B29C 2948/922 (2019.02); B29C 2948/92257 (2019.02); B29C 2948/92514 (2019.02); B29C 2948/92876 (2019.02); B29K 2067/003 (2013.01); B29K 2105/0067 (2013.01); B29K 2105/26 (2013.01); C08J 2367/02 (2013.01); D01F 1/06 (2013.01); D01F 6/92 (2013.01); D10B 2331/04 (2013.01); D10B 2503/04 (2013.01); Y02P 20/143 (2015.11); Y02P 70/10 (2015.11); Y02W 30/62 (2015.05);
Abstract

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.


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