The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 12, 2023

Filed:

Jun. 06, 2019
Applicant:

Pyrogenesis Canada Inc., Montreal, CA;

Inventors:

François Proulx, Montreal, CA;

Christopher Alex Dorval Dion, Montreal, CA;

Pierre Carabin, Montreal, CA;

Assignee:

PYROGENESIS CANADA INC., Montreal, CA;

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B22F 9/14 (2006.01); B22F 9/08 (2006.01); H05H 1/26 (2006.01); B22F 1/065 (2022.01);
U.S. Cl.
CPC ...
B22F 9/14 (2013.01); B22F 1/065 (2022.01); B22F 9/082 (2013.01); H05H 1/26 (2013.01); B22F 2009/0824 (2013.01); B22F 2009/0848 (2013.01); B22F 2202/13 (2013.01); B22F 2999/00 (2013.01);
Abstract

The present application relates to a plasma atomization process and apparatus for producing metallic powders from at least one wire/rod feedstock. In the process, an electric arc is applied to the at least one wire/rod feedstock to melt the same. A plasma torch is employed to generate a supersonic plasma stream at an apex at which the electric arc is transferred to the at least one wire/rod feedstock to atomize the molten wire/rod feedstock into particles. A downstream cooling chamber solidifies the particles into the metallic powders. An anti-satellite diffuser is employed to prevent recirculation of the powders in order to avoid satellite formation. In an apparatus where two wires are fed, one wire serves as an anode, and the other as a cathode.


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