The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 05, 2023

Filed:

Feb. 07, 2022
Applicant:

Black & Decker Inc., New Britain, CT (US);

Inventors:

David J. Smith, Columbia, MD (US);

Justin H. Ayers, Jarrettsville, MD (US);

David E. Gillespie, Baltimore, MD (US);

Eric E. Hatfield, Anthem, AZ (US);

Earl M. Ortt, Towson, MD (US);

Stephen Osborne, Glen Arm, MD (US);

Brian Friedman, Baltimore, MD (US);

Jarrett A. Dunston, Anderson, SC (US);

Assignee:

BLACK & DECKER INC., New Britain, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H02K 3/52 (2006.01); H02K 7/14 (2006.01);
U.S. Cl.
CPC ...
H02K 3/521 (2013.01); H02K 3/522 (2013.01); H02K 7/145 (2013.01); H02K 2203/06 (2013.01);
Abstract

A stator assembly for a brushless DC motor includes a stator core including stator poles and an outer surface, at least one magnet wire wound on the poles forming stator windings, and a bus bar including a non-conductive mount and conductive terminals. Each conductive terminal includes: a main portion and a tang portion extending from a first longitudinal end of the main portion. At least a contact portion of the at least one magnet wire is wrapped around the tang portion and fused to make an electric connection to the conductive terminal. The tang portion has a smaller lateral width than the main portion and is folded over the main portion to capture the contact portion of the at least one magnet wire. A power wire supply electric power to the motor is coupled to the conductive terminal proximate the second longitudinal end of the main portion.


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