The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 24, 2023

Filed:

Nov. 10, 2020
Applicant:

Ford Global Technologies, Llc, Dearborn, MI (US);

Inventors:

Matthew Cassoli, Dearborn, MI (US);

Giuseppe Domenic Lacaria, Canton, MI (US);

Sushmit Chowdhury, Dearborn, MI (US);

Ellen Cheng-chi Lee, Ann Arbor, MI (US);

Assignee:

Ford Global Technologies, LLC, Dearborn, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/124 (2017.01); B33Y 10/00 (2015.01); B29C 64/129 (2017.01); B33Y 30/00 (2015.01);
U.S. Cl.
CPC ...
B29C 64/124 (2017.08); B29C 64/129 (2017.08); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12);
Abstract

A method of additive manufacturing a part via vat photopolymerization (VPP) includes irradiating a first material through a first transparent wall of a first material tank and forming a first section of an nth layer of the part on a platform, positioning the platform with the first section of the nth layer in a second material tank with a distance between the first section of the nth layer and a second transparent wall, and irradiating a second material such that a second section of the nth layer of the part is formed on the platform adjacent to the first section of the nth layer. The method repeats forming first and second sections of additional layer until a predetermined number of total layers are formed. Positioning the first and second sections with a distance between the second and first transparent walls, respectively, inhibits crashing during forming of the part.


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