The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 24, 2023

Filed:

Nov. 19, 2018
Applicant:

Gkn Sinter Metals, Llc, Auburn Hills, MI (US);

Inventor:

Ian W. Donaldson, Madison, NH (US);

Assignee:

GKN Sinter Metals, LLC, Auburn Hills, MI (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22D 19/00 (2006.01); B22D 19/04 (2006.01); B22F 5/00 (2006.01); B22F 7/08 (2006.01); C22C 21/14 (2006.01); C22C 21/16 (2006.01); C22C 21/18 (2006.01); C22C 38/16 (2006.01); F16C 9/02 (2006.01); F16C 33/14 (2006.01);
U.S. Cl.
CPC ...
B22D 19/0009 (2013.01); B22D 19/04 (2013.01); B22F 5/008 (2013.01); B22F 7/08 (2013.01); C22C 21/14 (2013.01); C22C 21/16 (2013.01); C22C 21/18 (2013.01); C22C 38/16 (2013.01); F16C 9/02 (2013.01); F16C 33/145 (2013.01); B22F 2207/01 (2013.01); B22F 2301/35 (2013.01); F16C 2204/60 (2013.01); F16C 2220/02 (2013.01); F16C 2360/18 (2013.01);
Abstract

A powder metal alloy composition is used in the production of a sintered powder metal insert for casting into an aluminum casting. The powder metal alloy composition includes an iron powder metal base, copper such that the copper is 3.5 weight percent or more of the powder metal alloy composition, and carbon in an amount of 0.1 to 1.0 weight percent of the powder metal alloy composition. Upon compacting and sintering the powder metal alloy composition to form the sintered powder metal insert, the sintered powder metal insert has a copper gradient that provides a higher concentration of copper on the surface of the sintered powder metal insert than in a center of the grains of the sintered powder metal insert. The higher concentration of copper at the surface of the insert enables a strong metallurgical bond to be formed with the aluminum casting during casting.


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