The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 17, 2023

Filed:

Apr. 13, 2021
Applicant:

Rolls-royce High Temperature Composites Inc., Cypress, CA (US);

Inventor:

Sungbo Shim, Irvine, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 18/00 (2006.01); C04B 41/00 (2006.01); C04B 41/89 (2006.01); C04B 35/573 (2006.01); C04B 41/52 (2006.01); C04B 35/571 (2006.01); C04B 35/565 (2006.01); C04B 35/52 (2006.01); C04B 35/80 (2006.01); C04B 35/515 (2006.01); C04B 35/76 (2006.01); C04B 38/06 (2006.01);
U.S. Cl.
CPC ...
B32B 18/00 (2013.01); C04B 35/515 (2013.01); C04B 35/52 (2013.01); C04B 35/565 (2013.01); C04B 35/571 (2013.01); C04B 35/573 (2013.01); C04B 35/76 (2013.01); C04B 35/80 (2013.01); C04B 38/068 (2013.01); C04B 41/009 (2013.01); C04B 41/52 (2013.01); C04B 41/89 (2013.01); C04B 2235/3826 (2013.01); C04B 2235/428 (2013.01); C04B 2235/483 (2013.01); C04B 2235/5244 (2013.01); C04B 2235/5248 (2013.01); C04B 2235/5252 (2013.01); C04B 2235/5256 (2013.01); C04B 2235/5436 (2013.01); C04B 2235/616 (2013.01); C04B 2237/30 (2013.01); C04B 2237/365 (2013.01); C04B 2237/368 (2013.01); C04B 2237/38 (2013.01); C04B 2237/385 (2013.01); C04B 2237/403 (2013.01); C04B 2237/61 (2013.01); C04B 2237/704 (2013.01);
Abstract

A method of producing a ceramic matrix composite including a protective ceramic coating thereon comprises applying a surface slurry onto an outer surface of an impregnated fiber preform. The surface slurry includes particulate ceramic solids dispersed in a flowable preceramic polymer comprising silicon, and the impregnated fiber preform comprises a framework of ceramic fibers loaded with particulate matter. The flowable preceramic polymer is cured, thereby forming on the outer surface a composite layer comprising a cured preceramic polymer with the particulate ceramic solids dispersed therein. The cured preceramic polymer is then pyrolyzed to form a porous ceramic layer comprising silicon carbide, and the impregnated fiber preform and the porous ceramic layer are infiltrated with a molten material comprising silicon. After infiltration, the molten material is cooled to form a ceramic matrix composite body with a protective ceramic coating thereon.


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