The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 10, 2023

Filed:

Aug. 14, 2020
Applicant:

Aladdin Manufacturing Corporation, Calhoun, GA (US);

Inventor:

Thomas R. Clark, Chattanooga, TN (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
D02G 3/24 (2006.01); B29C 48/44 (2019.01); B29D 99/00 (2010.01); B29C 48/05 (2019.01); B29C 48/38 (2019.01); B29C 48/92 (2019.01); B29C 48/385 (2019.01); C08J 11/04 (2006.01); D01D 1/10 (2006.01); D01F 6/62 (2006.01); B29C 48/255 (2019.01); B29C 48/70 (2019.01); B29C 48/43 (2019.01); B29C 48/76 (2019.01); B29C 48/40 (2019.01); B29C 48/425 (2019.01); B29C 37/00 (2006.01); B29B 7/42 (2006.01); D01D 5/00 (2006.01); B29B 17/00 (2006.01); C08J 11/06 (2006.01); B01D 29/00 (2006.01); B29B 17/02 (2006.01); D01D 5/08 (2006.01); B29C 48/14 (2019.01); B29C 48/435 (2019.01); B29B 13/00 (2006.01); B29K 67/00 (2006.01); B29K 105/00 (2006.01); B29K 105/26 (2006.01);
U.S. Cl.
CPC ...
B29C 48/44 (2019.02); B01D 29/0095 (2013.01); B29B 7/427 (2013.01); B29B 17/00 (2013.01); B29B 17/02 (2013.01); B29C 37/006 (2013.01); B29C 48/05 (2019.02); B29C 48/2552 (2019.02); B29C 48/38 (2019.02); B29C 48/385 (2019.02); B29C 48/40 (2019.02); B29C 48/425 (2019.02); B29C 48/43 (2019.02); B29C 48/70 (2019.02); B29C 48/767 (2019.02); B29C 48/92 (2019.02); B29D 99/0078 (2013.01); C08J 11/04 (2013.01); C08J 11/06 (2013.01); D01D 1/103 (2013.01); D01D 1/106 (2013.01); D01D 5/00 (2013.01); D01D 5/08 (2013.01); D01F 6/62 (2013.01); B07C 2501/0036 (2013.01); B29B 2013/002 (2013.01); B29B 2013/005 (2013.01); B29B 2017/0015 (2013.01); B29B 2017/0203 (2013.01); B29B 2017/0224 (2013.01); B29C 48/144 (2019.02); B29C 48/255 (2019.02); B29C 48/435 (2019.02); B29C 48/766 (2019.02); B29C 2791/003 (2013.01); B29C 2791/006 (2013.01); B29C 2948/922 (2019.02); B29C 2948/9238 (2019.02); B29C 2948/9239 (2019.02); B29C 2948/92514 (2019.02); B29C 2948/92876 (2019.02); B29K 2067/003 (2013.01); B29K 2105/0067 (2013.01); B29K 2105/26 (2013.01); C08J 2367/02 (2013.01); D10B 2503/04 (2013.01); H05K 999/99 (2013.01); Y02P 20/143 (2015.11); Y02W 30/62 (2015.05); Y02W 30/64 (2015.05);
Abstract

A method for manufacturing bulked continuous carpet filament, the method comprising: (1) reducing a chamber pressure within a chamber to below about 5 millibars; (2) after reducing the chamber pressure to below about 5 millibars, providing a polymer melt to the chamber; (3) separating the polymer melt into at least eight streams; (4) while the at least eight streams of the polymer melt are within the chamber, exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars; (5) after exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars, recombining the at least eight streams into a single polymer stream; and (6) forming polymer from the single polymer stream into bulked continuous carpet filament.


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