The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 12, 2023

Filed:

Aug. 18, 2021
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Alireza Fatemi, Canton, MI (US);

Anthony M. Coppola, Rochester Hills, MI (US);

Farzad Samie, Franklin, MI (US);

Thomas W. Nehl, Shelby Township, MI (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H02K 3/24 (2006.01); H02K 3/28 (2006.01); H02K 3/30 (2006.01); H02K 1/16 (2006.01); H02K 3/12 (2006.01); H02K 1/20 (2006.01); H02K 3/34 (2006.01);
U.S. Cl.
CPC ...
H02K 3/24 (2013.01); H02K 1/165 (2013.01); H02K 1/20 (2013.01); H02K 3/12 (2013.01); H02K 3/28 (2013.01); H02K 3/30 (2013.01); H02K 3/345 (2013.01);
Abstract

A stator assembly for an electric machine includes stator teeth connected to a stator yoke to form a stator core. Adjacent teeth define a stator slot. Stator windings are disposed within the slot. A molding material fills the slot around the windings, providing a desired thermoelectrical performance level at different slot regions, including electrical insulation, thermal conductivity, and/or electrostatic shielding levels. A method insulates the stator assembly by inserting a molding tool(s) into the slot to define a void volume, filling the void volume with the dielectric molding material, and curing the dielectric molding material to form a slot liner layer adjacent to the tooth walls. A slot opening between adjacent teeth is filled with an electrically-conductive resin to form an electrostatic shielding layer. An electrical system includes an AC voltage bus connected to a power inverter module and to the electric machine having the above-described stator assembly.


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