The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 12, 2023

Filed:

Dec. 20, 2018
Applicant:

Alcoa Usa Corp., Pittsburgh, PA (US);

Inventors:

James C. McMillen, Pittsburgh, PA (US);

Lance M. Sworts, New Kensington, PA (US);

Benjamin D. Mosser, Pittsburgh, PA (US);

Assignee:

ALCOA USA CORP., Pittsburgh, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 35/58 (2006.01); C04B 35/626 (2006.01); C01B 35/04 (2006.01);
U.S. Cl.
CPC ...
C04B 35/58071 (2013.01); C01B 35/04 (2013.01); C04B 35/58 (2013.01); C04B 35/626 (2013.01); C04B 2235/3241 (2013.01); C04B 2235/3258 (2013.01); C04B 2235/3272 (2013.01); C04B 2235/3275 (2013.01); C04B 2235/3279 (2013.01); C04B 2235/405 (2013.01); C04B 2235/42 (2013.01); C04B 2235/425 (2013.01); C04B 2235/52 (2013.01); C04B 2235/5292 (2013.01); C04B 2235/5436 (2013.01); C04B 2235/6586 (2013.01);
Abstract

Systems and methods for making ceramic powders are provided. The method for forming a ceramic powder includes: preparing a precursor mixture, wherein the preparing comprises adding at least one additive to a plurality of reagents, wherein the at least one additive includes at least one of: an oxide, a salt, a pure metal, or an alloy of elements ranging from atomic numbers 21 through 30, 39 through 51, and 57 through 77 and combinations thereof; and carbothermically reacting the precursor mixture to form a ceramic powder, wherein, due to the preparing step, the precursor mixture comprises a sufficient amount of the at least one additive to form the ceramic powder, wherein the ceramic powder comprises: (a) a morphology selected from the group consisting of irregular, equiaxed, plate-like, and combinations thereof; and (b) a particle size distribution selected from the group consisting of fine, intermediate, coarse, and combinations thereof.


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