The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 05, 2023

Filed:

May. 11, 2020
Applicant:

Formlabs, Inc., Somerville, MA (US);

Inventors:

Alex McCarthy, Watertown, MA (US);

Maxim Lobovsky, Cambridge, MA (US);

Martin Galese, Newton, MA (US);

Assignee:

Formlabs, Inc., Somerville, MA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 33/38 (2006.01); B29C 33/56 (2006.01); B29C 64/112 (2017.01); B29C 39/36 (2006.01); B28B 7/34 (2006.01); B29C 64/129 (2017.01); B29C 33/00 (2006.01); B29C 33/40 (2006.01); B29C 39/26 (2006.01); B29C 33/52 (2006.01); B22D 29/00 (2006.01); B33Y 10/00 (2015.01); B29K 71/00 (2006.01); B29K 503/08 (2006.01); B29C 39/24 (2006.01);
U.S. Cl.
CPC ...
B29C 33/3842 (2013.01); B22D 29/00 (2013.01); B28B 7/346 (2013.01); B29C 33/0011 (2013.01); B29C 33/3807 (2013.01); B29C 33/3814 (2013.01); B29C 33/40 (2013.01); B29C 33/52 (2013.01); B29C 33/565 (2013.01); B29C 39/26 (2013.01); B29C 39/36 (2013.01); B29C 64/112 (2017.08); B29C 64/129 (2017.08); B33Y 10/00 (2014.12); B29C 39/24 (2013.01); B29C 2033/385 (2013.01); B29K 2071/00 (2013.01); B29K 2503/08 (2013.01); B29K 2901/10 (2013.01);
Abstract

According to some aspects, a method is provided of casting an object from a mold, the method comprising obtaining a mold comprising a hollow shell of rigid material, the material comprising a thermoset polymer having a plurality of pores formed therein, providing a metal and/or ceramic slurry into an interior of the mold, exposing at least part of the mold to a low pressure environment so that a net flow of gas is produced from the interior of the mold into the low pressure environment. According to some aspects, a method of forming a porous mold is provided. According to some aspects, a photocurable liquid composition is provided, comprising a liquid photopolymer resin, particles of a solid material, in an amount between 30% and 60% by volume of the composition, and a water-soluble liquid.


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