The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 05, 2023

Filed:

Dec. 02, 2021
Applicant:

Xerox Corporation, Norwalk, CT (US);

Inventors:

Collin A. Ladd, Charlotte, NC (US);

Paul J. McConville, Webster, NY (US);

Mariusz Mika, Raleigh, NC (US);

Kareem Tawil, Pittsford, NY (US);

Assignee:

Xerox Corporation, Norwalk, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 10/22 (2021.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B22F 12/50 (2021.01); B22D 23/00 (2006.01);
U.S. Cl.
CPC ...
B22F 10/22 (2021.01); B22D 23/003 (2013.01); B22F 12/50 (2021.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B22F 2301/052 (2013.01); B22F 2302/45 (2013.01);
Abstract

A three-dimensional (3D) metal object manufacturing apparatus is equipped with a liquid silicate application system to apply liquid silicate to a surface of a build platform prior to manufacture of a metal object. The liquid silicate layer is permitted to air dry and then the platform is heated to its operational temperature range for formation of a metal object with melted metal drops ejected by the apparatus. The liquid silicate layer forms a glassy, brittle layer on which the metal object is formed. This brittle layer is removed relatively easily with the object after the object is manufactured and the build platform is permitted to cool. The silicate layer improves the wetting of the surfaces of build platforms made with non-wetting materials, such as oxidized steel, while also preventing metal-to-metal welds with wetting materials, such as tungsten or nickel.


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