The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 22, 2023

Filed:

Oct. 29, 2021
Applicant:

Rolls-royce High Temperature Composites Inc., Cypress, CA (US);

Inventor:

Richard Kidd, Rancho Palos Verdes, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 35/80 (2006.01); C04B 35/628 (2006.01); C04B 35/626 (2006.01); C04B 35/657 (2006.01); C04B 35/65 (2006.01);
U.S. Cl.
CPC ...
C04B 35/80 (2013.01); C04B 35/6265 (2013.01); C04B 35/62849 (2013.01); C04B 35/62868 (2013.01); C04B 35/62873 (2013.01); C04B 35/62884 (2013.01); C04B 35/62892 (2013.01); C04B 35/62897 (2013.01); C04B 35/65 (2013.01); C04B 35/657 (2013.01); C04B 2235/3826 (2013.01); C04B 2235/428 (2013.01); C04B 2235/5244 (2013.01); C04B 2235/5256 (2013.01); C04B 2235/614 (2013.01); C04B 2235/616 (2013.01); C04B 2235/6567 (2013.01); C04B 2235/6583 (2013.01);
Abstract

A method of making a ceramic matrix composite (CMC) that may show improved resistance to chemical attack from molten silicon along with excellent mechanical strength is described. The method includes forming an interphase coating on one or more silicon carbide fibers, depositing a matrix layer comprising silicon carbide on the interphase coating, oxidizing the matrix layer to form an oxidized film comprising silicon oxide, depositing a wetting layer comprising silicon carbide on the oxidized film. After depositing the wetting layer, a fiber preform containing the silicon carbide fibers is heat treated. After the heat treatment, the fiber preform is infiltrated with a slurry. After infiltration with the slurry, the fiber preform is infiltrated with a melt containing silicon, and then the melt is cooled to form a ceramic matrix composite.


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