The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 08, 2023

Filed:

Apr. 22, 2021
Applicant:

Continuus Materials Intellectual Property, Llc, The Woodlands, TX (US);

Inventors:

Jan Rayman, Jr., The Woodlands, TX (US);

Matthew Spencer, The Woodlands, TX (US);

Marko Suput, The Woodlands, TX (US);

Dean DeRaad, The Woodlands, TX (US);

Marc Lower, The Woodlands, TX (US);

Jack G. Winterowd, The Woodlands, TX (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
E04D 11/00 (2006.01); B32B 7/00 (2019.01); B32B 37/00 (2006.01); B32B 27/00 (2006.01); B32B 38/00 (2006.01); E04D 11/02 (2006.01); B32B 7/12 (2006.01); B32B 27/32 (2006.01); B32B 27/14 (2006.01); B32B 37/06 (2006.01); B32B 37/08 (2006.01); B32B 37/10 (2006.01); B32B 37/24 (2006.01);
U.S. Cl.
CPC ...
E04D 11/02 (2013.01); B32B 7/12 (2013.01); B32B 27/00 (2013.01); B32B 27/14 (2013.01); B32B 27/32 (2013.01); B32B 37/00 (2013.01); B32B 37/06 (2013.01); B32B 37/08 (2013.01); B32B 37/1045 (2013.01); B32B 37/24 (2013.01); B32B 38/00 (2013.01); B32B 38/0004 (2013.01); B32B 38/164 (2013.01); B32B 2250/40 (2013.01); B32B 2262/101 (2013.01); B32B 2264/0257 (2013.01); B32B 2264/062 (2013.01); B32B 2264/12 (2013.01); B32B 2305/026 (2013.01); B32B 2305/22 (2013.01); B32B 2305/30 (2013.01); B32B 2305/70 (2013.01); B32B 2307/3065 (2013.01); B32B 2307/732 (2013.01); B32B 2307/758 (2013.01); B32B 2315/085 (2013.01); B32B 2317/122 (2013.01); B32B 2323/04 (2013.01); B32B 2419/06 (2013.01);
Abstract

Disclosed herein is a method of manufacturing an improved cover board product with a panel. In some embodiments, the method includes preparing fragments into an assembly; mixing the fragments and an adhesive into a blended core furnish; applying the adhesive to a top side of a bottom layer fabric in the assembly; forming a core mat of the blended core furnish on top of the adhesive; applying the adhesive to a top side of the core mat; applying a surface layer fabric on the top side of the adhesive; pressing the assembly; and cutting and trimming the assembly to form panels.


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