The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 01, 2023

Filed:

Nov. 18, 2022
Applicant:

Spirit Aerosystems, Inc., Wichita, KS (US);

Inventor:

Mark Anthony Wadsworth, Wichita, KS (US);

Assignee:

Spirit AeroSystems, Inc., Wichita, KS (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 70/02 (2006.01); B29C 70/68 (2006.01); B29K 705/02 (2006.01); B29K 705/10 (2006.01); B32B 15/02 (2006.01); B32B 15/14 (2006.01); B32B 15/16 (2006.01); B32B 27/20 (2006.01); B32B 5/02 (2006.01); B32B 5/26 (2006.01); B64D 45/02 (2006.01); B29L 31/30 (2006.01); B29K 101/12 (2006.01); B29K 301/12 (2006.01); B29C 35/08 (2006.01);
U.S. Cl.
CPC ...
B29C 70/688 (2013.01); B29C 70/02 (2013.01); B32B 5/022 (2013.01); B32B 5/26 (2013.01); B32B 15/14 (2013.01); B32B 15/16 (2013.01); B32B 27/20 (2013.01); B64D 45/02 (2013.01); B29C 2035/0822 (2013.01); B29K 2101/12 (2013.01); B29K 2301/12 (2013.01); B29K 2705/02 (2013.01); B29K 2705/10 (2013.01); B29L 2031/3076 (2013.01); B32B 15/02 (2013.01); B32B 2262/101 (2013.01); B32B 2262/103 (2013.01); B32B 2262/106 (2013.01); B32B 2264/104 (2013.01); B32B 2264/108 (2013.01); B32B 2264/1026 (2020.08); B32B 2264/1027 (2020.08); B32B 2264/1055 (2020.08); B32B 2307/202 (2013.01); B32B 2605/18 (2013.01);
Abstract

A thermoplastic surfacer for providing lightning strike protection to a composite component of an aircraft, methods of manufacturing the surfacer, and methods of applying the surfacer to a composite part. The thermoplastic surfacer includes a broadgood having a thermoplastic resin, one or more fillers embedded into the broadgood, and a lightning strike protection mesh or foil embedded into the broadgood. When applying the surfacer to a composite part of an aircraft, the method includes draping the surfacer on an at least partially unconsolidated composite part, consolidating the at least partially unconsolidated composite part by heating the part to a temperature at or above a melt temperature of a resins used in the part and in the surfacer, and filling at least one surface defect in the consolidated part using the thermoplastic polymer resin and milled fibers provided in the thermoplastic surfacer.


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