The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 18, 2023

Filed:

Apr. 20, 2021
Applicant:

Flooring Industries Limited, Sarl, Bertrange, LU;

Inventors:

Laurent Meersseman, Kortrijk, BE;

Martin Segaert, Ypres, BE;

Bernard Thiers, Beveren-Leie, BE;

Benjamin Clement, Waregem, BE;

Christophe Maesen, Lichtervelde, BE;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
E04F 13/18 (2006.01); E04F 15/02 (2006.01); B44C 1/10 (2006.01); B32B 5/18 (2006.01); B32B 21/08 (2006.01); B32B 27/30 (2006.01); B32B 27/40 (2006.01); B32B 7/12 (2006.01); B32B 21/02 (2006.01); B32B 37/10 (2006.01); B32B 27/32 (2006.01); E04F 15/10 (2006.01); E04F 13/08 (2006.01); B32B 37/15 (2006.01); B44C 5/04 (2006.01); B27N 7/00 (2006.01); B32B 3/06 (2006.01); B32B 27/08 (2006.01); E04B 1/61 (2006.01); E04F 15/18 (2006.01); B32B 38/00 (2006.01);
U.S. Cl.
CPC ...
E04F 15/107 (2013.01); B27N 7/00 (2013.01); B32B 3/06 (2013.01); B32B 5/18 (2013.01); B32B 7/12 (2013.01); B32B 21/02 (2013.01); B32B 21/08 (2013.01); B32B 27/08 (2013.01); B32B 27/30 (2013.01); B32B 27/304 (2013.01); B32B 27/32 (2013.01); B32B 27/40 (2013.01); B32B 37/10 (2013.01); B32B 37/153 (2013.01); B44C 1/10 (2013.01); B44C 5/043 (2013.01); B44C 5/0476 (2013.01); E04B 1/54 (2013.01); E04F 13/0866 (2013.01); E04F 13/0894 (2013.01); E04F 13/18 (2013.01); E04F 15/02 (2013.01); E04F 15/02022 (2013.01); E04F 15/02033 (2013.01); E04F 15/02038 (2013.01); E04F 15/102 (2013.01); E04F 15/105 (2013.01); E04F 15/18 (2013.01); B32B 38/145 (2013.01); B32B 2255/10 (2013.01); B32B 2255/26 (2013.01); B32B 2260/021 (2013.01); B32B 2262/067 (2013.01); B32B 2262/101 (2013.01); B32B 2266/0235 (2013.01); B32B 2266/0278 (2013.01); B32B 2307/412 (2013.01); B32B 2307/414 (2013.01); B32B 2307/712 (2013.01); B32B 2307/718 (2013.01); B32B 2307/7242 (2013.01); B32B 2307/732 (2013.01); B32B 2307/75 (2013.01); B32B 2309/02 (2013.01); B32B 2309/105 (2013.01); B32B 2310/0825 (2013.01); B32B 2310/0831 (2013.01); B32B 2317/16 (2013.01); B32B 2323/04 (2013.01); B32B 2323/10 (2013.01); B32B 2327/06 (2013.01); B32B 2419/04 (2013.01); B32B 2471/00 (2013.01); B32B 2479/00 (2013.01); B32B 2607/00 (2013.01); E04F 2201/0107 (2013.01); E04F 2201/0115 (2013.01); E04F 2201/0123 (2013.01); E04F 2201/0138 (2013.01); E04F 2201/0146 (2013.01); E04F 2201/0153 (2013.01); E04F 2201/0176 (2013.01); E04F 2201/023 (2013.01); E04F 2201/049 (2013.01); E04F 2201/0523 (2013.01); E04F 2201/0535 (2013.01); E04F 2201/0588 (2013.01); E04F 2201/091 (2013.01); E04F 2201/095 (2013.01); E04F 2201/098 (2013.01); Y10T 428/17 (2015.01); Y10T 428/195 (2015.01); Y10T 428/24488 (2015.01); Y10T 428/24777 (2015.01);
Abstract

A method is provided for manufacturing a panel that includes a substrate and a top layer provided on the substrate. The top layer may include a decor film and a transparent film. The decor film may be a printed synthetic material film chosen from the group consisting of a vinyl-based film, a polyethylene based film, a polyurethane based film, and a polypropylene film. A print may be situated on an upper side of the printed synthetic material film. The transparent film may be a thermoplastic synthetic material film the material of which is chosen from the group consisting of polyvinyl chloride, polyethylene, polyurethane, and polypropylene. The method may involve providing the decor film and the transparent film on the substrate by performing a first press treatment at an increased temperature to form a package of the substrate, the decor film, and the transparent film. The first press treatment may be performed by a calendar device or a continuous press device. A structure may be formed in the thermoplastic synthetic material that forms a surface of the package by performing a second press treatment using a press device with a structured press element at a temperature that is lower than the increased temperature.


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