The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 11, 2023

Filed:

Jan. 27, 2020
Applicant:

Weatherford Technology Holdings, Llc, Houston, TX (US);

Inventors:

David W. Teale, Spring, TX (US);

Michael T. Smalley, Katy, TX (US);

Richard S. Green, Cypress, TX (US);

William R. Howie, Katy, TX (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23P 15/34 (2006.01); B23K 35/02 (2006.01); B23K 35/30 (2006.01); B23K 35/36 (2006.01); B23K 35/22 (2006.01); B23K 11/30 (2006.01); B23K 103/00 (2006.01); B23K 101/34 (2006.01); B23K 101/20 (2006.01); B23K 103/12 (2006.01);
U.S. Cl.
CPC ...
B23P 15/34 (2013.01); B23K 11/30 (2013.01); B23K 35/0211 (2013.01); B23K 35/228 (2013.01); B23K 35/302 (2013.01); B23K 35/3601 (2013.01); B23K 2101/20 (2018.08); B23K 2101/35 (2018.08); B23K 2103/12 (2018.08); B23K 2103/30 (2018.08); B23K 2103/50 (2018.08);
Abstract

Structures for a tool surface of a downhole tool are constructed from a metal clay molded in a wet state. The wet state clay is a workable combination that can have a braze alloy grain, a tungsten carbide grain, and a binder. Additional cutting inserts can be embedded in the molded clay. Heat treatment applied to the molded metal clay causing the binder to be combusted and consumed. The braze alloy melts and then cools into a fused state with the tungsten carbide grain therein. The structure can affix to the tool surface of the tool by first being fused and then attached by brazing to the tool. Alternatively, the structure can be positioned in a fusible state adjacent the tool surface. When the heat treatment is applied, the structure fuses together and forms a metallurgical bond with the tool surface of the tool.


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