The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 04, 2023

Filed:

Mar. 26, 2019
Applicant:

The Boeing Company, Chicago, IL (US);

Inventors:

Paul Nathaniel Wilson, St. Charles, MO (US);

Fatmata Haja Barrie, Knoxville, TN (US);

Assignee:

The Boeing Company, Arlington, VA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B23K 26/082 (2014.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B23K 26/342 (2014.01); B23K 26/06 (2014.01); B23K 26/073 (2006.01); B23K 26/08 (2014.01); B33Y 70/00 (2020.01); B33Y 50/02 (2015.01); B33Y 40/10 (2020.01); B22F 10/28 (2021.01); B22F 10/36 (2021.01); B22F 10/362 (2021.01); B22F 10/366 (2021.01);
U.S. Cl.
CPC ...
B23K 26/082 (2015.10); B22F 10/28 (2021.01); B22F 10/36 (2021.01); B22F 10/362 (2021.01); B22F 10/366 (2021.01); B23K 26/0626 (2013.01); B23K 26/0665 (2013.01); B23K 26/073 (2013.01); B23K 26/08 (2013.01); B23K 26/342 (2015.10); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 40/10 (2020.01); B33Y 50/02 (2014.12); B33Y 70/00 (2014.12); Y02P 10/25 (2015.11);
Abstract

The present disclosure provides methods of forming products using one or more lasers. In at least one aspect, a method for powder bed additive manufacturing includes defining a uniform pitch raster path for a laser traveling at a predetermined rate of travel. The raster path alternates back and forth within a strip width of less than 0.5 mm such that the laser's power density level is at least 80 percent of maximum power and the predetermined rate of travel yields a travel speed in the scan width direction of not less than 1,000 mm/s. The method includes depositing a layer of powder onto a substrate and causing the laser to solidify a quantity of the powder according to the defined raster path and the laser power setting.


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