The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 06, 2023

Filed:

Jul. 14, 2021
Applicant:

The Government of the United States of America, As Represented BY the Secretary of the Navy, Arlington, VA (US);

Inventors:

Brandon J. Hopkins, Bethesda, MD (US);

Joseph F. Parker, Riva, MD (US);

Jeffrey W. Long, Alexandria, VA (US);

Debra R. Rolison, Arlington, VA (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01M 4/30 (2006.01); H01M 4/04 (2006.01); H01M 4/24 (2006.01); H01M 4/02 (2006.01); B22F 3/11 (2006.01); H01M 4/38 (2006.01); B22F 3/10 (2006.01); H01M 10/24 (2006.01);
U.S. Cl.
CPC ...
H01M 4/30 (2013.01); B22F 3/1007 (2013.01); B22F 3/11 (2013.01); B22F 3/1143 (2013.01); H01M 4/0433 (2013.01); H01M 4/0471 (2013.01); H01M 4/244 (2013.01); H01M 4/38 (2013.01); H01M 10/24 (2013.01); B22F 2301/30 (2013.01); H01M 2004/021 (2013.01); H01M 2004/027 (2013.01);
Abstract

Disclosed are methods of making porous zinc electrodes. Taken together, the steps are: forming a mixture of water, a soluble compound that increases the viscosity of the mixture, an insoluble porogen, and metallic zinc powder; placing the mixture in a mold to form a sponge; optionally drying the sponge; placing the sponge in a metal mesh positioned to allow air flow through substantially all the openings in the mesh; heating the sponge in an inert atmosphere at a peak temperature of 200 to 420° C. to fuse the zinc particles to each other to form a sintered sponge; and heating the sintered sponge in an oxygen-containing atmosphere at a peak temperature of 420 to 700° C. to form ZnO on the surfaces of the sintered sponge. The heating steps burn out the porogen.


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